NF150-788 Silicone Foam
NF150-788 Silicone Foam

NF150-788 Silicone Foam

NF150-788 Silicone Foam
Low Thermal Conductivity: ≤0.12 W/(m·K)
Low Compression Set: ≤5% @ 150°C × 168h
Excellent Fatigue Resistance: <2% Thickness Change After 1 Million Cycles
Wide Operating Temperature Range: -55°C to 200°C
Excellent Electrical Insulation: >10¹⁴ Ω·cm / ≥3 kV/mm
Flame Retardancy: UL94 V-0
Low Thermal Conductivity: ≤0.12 W/(m·K)
Low Compression Set: ≤5% @ 150°C × 168h
Excellent Fatigue Resistance: <2% Thickness Change After 1 Million Cycles
Wide Operating Temperature Range: -55°C to 200°C
Excellent Electrical Insulation: >10¹⁴ Ω·cm / ≥3 kV/mm
Flame Retardancy: UL94 V-0
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Introduction

NF150-788 is a liquid silicone foam elastomer developed for thermal insulation, cushioning, and electrical insulation between battery cells in new energy vehicle (NEV) power batteries.

Featuring a fine and uniform closed-cell structure, the material combines excellent compression recovery with low thermal conductivity, high volume resistivity, and UL94 V-0 flame retardancy. It helps accommodate the expansion and contraction of battery cells during charge-discharge cycles while providing effective cushioning, electrical insulation, and thermal protection.

NF150-788 also offers excellent resistance to compression set and low stress relaxation, enabling stable performance over a recommended operating temperature range of -55°C to 200°C.

The material is self-adhesive on both sides and protected with PET release liners, allowing direct peel-and-stick installation without additional adhesive lamination. It is supplied in roll format with a standard width of 1 m and length of 30 m, making it suitable for efficient slitting, die-cutting, and continuous converting processes.

Features
  • Excellent Flame Retardancy
    UL94 V-0 flame rating provides reliable flame-retardant protection for battery and electronic applications.
  • Low Thermal Conductivity
    Thermal conductivity ≤0.12 W/(m·K), helping reduce heat transfer between adjacent battery cells.
  • Wide Operating Temperature Range
    Recommended for continuous use from -55°C to 200°C, with intermittent exposure up to 280°C for 30 minutes.
  • Excellent Electrical Insulation
    Volume resistivity >1×10¹⁴ Ω·cm and dielectric strength ≥3 kV/mm provide effective electrical isolation.
  • Low Compression Set
    Compression set ≤5% after aging at 150°C for 168 hours, helping maintain material thickness during long-term service.
  • Low Stress Relaxation
    Stress relaxation <15% after aging at 150°C for 168 hours, supporting stable compression force under long-term operating conditions.
  • Excellent Fatigue Resistance
    Thickness change remains below 2% after one million dynamic compression cycles, with no cracking or damage.
  • Low Water Absorption
    Water absorption ≤3%, supporting use in high-humidity environments.
  • Double-Sided Self-Adhesive Design
    Integrated low-tack adhesive surfaces with PET release liners simplify positioning and assembly without secondary adhesive lamination.
  • RoHS & REACH Compliant
    Meets RoHS and REACH environmental compliance requirements.
  • Roll Format for Efficient Converting
    Standard 1 m × 30 m roll format supports efficient slitting and die-cutting with high material utilization.
  • Application
    NEV Power Battery Cells
    Used as compression and thermal insulation pads between prismatic battery cells to accommodate cell expansion while providing cushioning, electrical insulation, and thermal protection.
    Battery Module Cushioning
    Installed between battery cells and module structures to absorb vibration, compensate for assembly tolerances, and provide cushioning protection.
    Electrical Enclosure Sealing
    Suitable for sealing, dust protection, vibration damping, and cushioning in outdoor electrical equipment.
    Electronic Device Protection
    Used for impact absorption, cushioning, and thermal protection of PCBs and sensitive electronic components.
    Specification
    Property Typical Value Test Standard
    Color Grey (White, Black, Red available on request) Visual
    Thickness (mm) 0.6 ~ 12.7 (customizable) Thickness gauge
    Width (mm) 1000 ± 20 Ruler
    Density (g/cm³) 0.375 ± 0.050 ASTM D1056-14
    Hardness (Shore C) 25 ± 5 Shore C durometer
    Tensile Strength (kPa) ≥ 470 ASTM D412
    Elongation at Break (%) ≥ 85 ASTM D412
    Compressive Stress @25% (kPa) 100 ± 35 ASTM D1056-14
    Compression Set (100°C×24H, %) ≤ 5 ASTM D1056-14
    Compression Set (150°C×168H, %) ≤ 5 ASTM D395
    Compression Set (85°C/85%RH×1000H, %) ≤ 3 ASTM D1056
    Thermal Conductivity (W/(m·K)) ≤ 0.12 GB/T 10294
    Volume Resistivity (Ω·cm) > 1×10¹⁴ ASTM D257
    Dielectric Strength (kV/mm) ≥ 3
    Flame Rating V-0 (3.0mm) UL94
    Water Absorption (%) ≤ 3 ASTM D1056
    Recommended Service Temperature (°C) -55 ~ 200 SAE J-2236
    Intermittent Use Max Temp (°C, 30min) 280
    SpecificationsBrochure
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