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How to apply thermal grease?
Author:Nfion Thermal Expert Date:2024-04-15 11:23:48

How to apply thermal grease?

Thermal grease, also known as heat sink compound or thermal paste, is a material widely used for heat dissipation in electronic devices. Its excellent thermal conductivity effectively transfers heat from high-temperature components to the heat sink, thereby ensuring the normal operation of the equipment. However, many people experience suboptimal cooling results or even device malfunctions when using thermal grease due to improper application methods. Therefore, mastering the correct method of applying thermal grease is crucial.


To ensure the best cooling performance, adhere to the following steps and precautions when applying thermal grease:

1. Preparation:

Clean surfaces: Thoroughly clean the top of the CPU or other semiconductor devices, as well as the base of the heat sink, using a dust-free cloth or specialized electronic cleaner. Remove dust, remnants of old thermal grease, oil stains, and other impurities, ensuring that the contact surfaces are clean and free of rust spots. Avoid touching these surfaces directly with your hands to prevent leaving oils or fingerprints.


How to apply thermal grease?


2. Application methods:
Direct extrusion: Squeeze out an appropriate amount of thermal grease directly from its container onto the center of the CPU or the heat sink base. The amount should be just enough to cover the contact area, neither too much nor too little.

Scraper application: If the thermal grease has been extruded, use a scraper or a flat plastic card to evenly spread it in a "single stroke" or "cross-hatch" pattern, ensuring that the grease is thinly and uniformly distributed without obvious clumps or gaps. Gently scrape away any air bubbles.


How to apply thermal grease?


3. Application techniques:

Thin layer principle: Thermal grease serves to fill minute gaps between the CPU and the heat sink, enhancing heat transfer efficiency. The ideal thickness should be between 0.05mm and 0.1mm, referred to as "thin and even." An excessively thick grease layer will instead increase thermal resistance, reducing cooling effectiveness. Remember, "less is more"; simply ensure that gaps are filled, without over-applying.


Uniform distribution: The grease should cover the entire contact area, especially for CPUs where heat generation is concentrated in the center. Ensure the grease is slightly thicker at the center and gradually thinner toward the edges. You can use a scraper, finger cots, or disposable gloves to gently press and spread the grease, ensuring it is evenly distributed without noticeable layers or accumulations.

4. Removing excess grease:
After application, check the edges and surrounding areas of the heat sink base for any overflowing grease. If found, gently wipe it off with a clean, lint-free cloth or a dedicated cleaning tool to prevent contact with the motherboard or other components during heat sink installation.

5. Installing the heat sink:

With the thermal grease applied, quickly align the heat sink with the CPU and gently place it down, securing it properly according to the correct mounting method, avoiding any displacement or unevenness of the grease during movement. When tightening the heat sink, follow the manufacturer's recommended torque value to avoid overtightening and causing damage.


How to apply thermal grease?


6. Precautions:

Avoid dilution: Do not use silicone oil or other substances to dilute the thermal grease, as this may cause oil separation, compromising its thermal conductivity.


Environmental requirements: Perform the operation in a clean, dust-free environment to prevent dust or foreign objects from mixing into the grease or contact surfaces during application.


Temporal considerations: Thermal grease has a certain service life, typically several years. If you notice a decline in cooling performance after prolonged use, it may be necessary to re-clean and reapply the grease.

In summary, when applying thermal grease, focus on cleanliness, thin and even application, removal of excess grease, and rapid completion of heat sink installation under suitable conditions. Following these steps and precautions ensures that the thermal grease fully realizes its cooling capabilities, effectively protecting critical components like CPUs from overheating.
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